handcrimptoolfor1.50mm(.591")pitch,mx150 ? bladecrimpterminals docno:ats638112400 releasedate:012103 uncontrolledcopy page1of5 revision:d revisiondate:092909 insulation crimp brush striplength bellmouth crimp height bend down bendup rolling conductor crimp twisting cut off tab seam terminalwidth nottoexceed 2.65mmaftercrimp wirebend wirebend 0.30 thisarea wirebrushmustbe flushorbelowtop ofconductorcrimp handcrimptool specificationsheet orderno.638112400 features % afullcycleratchetinghandtoolensurescomplete crimps % ergonomicallydesignedsofthandles % preciselydesignedcrimpingprofileswithsimpleco ntactpositioning % easyhandlingduetooutstandingforceratio scope products :1.50mm(.591")pitch,mx150 ? blademalecrimpterminals,1416awg. terminalorderno. wiresize insulationdiameter st riplength terminalseriesno. reel awg mm2 mm in. mm in. 330000001 330001001 14 2.00 2.542.69 .100.106 4.705.60 .185.220 33000 330000002 330001002 16 1.27 2.182.34 .086.092 4.705.60 .185.220 330110001 330110002 330111002 330112003 330113003 14 2.00 2.542.69 .100.106 4.705.60 .185.220 330110003 330110004 330111004 330112002 33011 330113002 16 1.27 2.182.34 .086.092 4.705.60 .185.220 customertocutoffterminalfromreel:0.10mm(.01 0)maximumcutofftab. terminalswerevalidatedperuscar21usingthefol lowingwirespecifications: m1l123a(txl),m1l135a1(utx),andm1l126a1(met rictxl). customersarerequiredtocompletevalidationtesti ngiftoolingpurchasedoutsidemolexinc. and/orwirespecificationsaredifferentthanabo ve. definitionofterms type4a
handcrimptoolfor1.50mm(.591")pitch,mx150 ? bladecrimpterminals docno:ats638112400 releasedate:012103 uncontrolledcopy page2of5 revision:d revisiondate:092909 conditions: aftercrimping,thecrimpprofilesshouldmeasuret hefollowing(seenotesonpage4). bellmouth conductorbrush bendupbenddown twist roll terminal seriesno. mm in. mm in. degree degree 33000 0.251.25 .010.049 0.150.65 .006.026 3 3 3 5 33011 0.251.25 .010.049 0.150.65 .006.026 3 3 3 5 wirebrushmustbeflushorbelowtopofconductor crimp. conductorcrimp wiresize height width profile awg terminalseriesno. awg mm 2 mm in. mm in. 16 14 14 2.00 1.601.70 .063.067 2.352.55 .093.100 x 33000 16 1.27 1.301.40 .051.055 2.052.25 .081.089 x 14 2.00 1.601.70 .063.067 2.352.55 .093.100 x 33011 16 1.27 1.301.40 .051.055 2.052.25 .081.089 x insulationcrimp wiresize height width pullforce minimum terminalseriesno. awg mm 2 mm in. mm in. n lb. 14 2.00 2.702.90 .106.114 2.702.90 .106.114 180 .0 40.50 33000 16 1.27 2.102.30 .083.091 2.502.70 .098.106 120 .0 27.00 14 2.00 2.702.90 .106.114 2.702.90 .106.114 180 .0 40.50 33011 16 1.27 2.102.30 .083.091 2.502.70 .098.106 120 .0 27.00 operation openthetoolbysqueezingthehandlestogether,at theendoftheclosingstroke,theratchetmechani smwill releasethehandles,andthehandtoolwillspring open. crimpingterminals 1. liftthewirestopbladesup. 2. inserttheterminalfullyintothecorrectdieprof ileandthe locatorslotuntiltheterminalisfullyseatedand stops. 3. bringdownthewirestopblades.makesurethewir estop bladesarefullyseatedontheterminalbehindthe conductor gripsection. 4. slidetheprestrippedwireintotheterminal;make suretoaim thewirebrushtowardsthetippointonthewirest opblade.see figure1.alignthewiresothatitisparallelan dsittingintothe terminal.maintainalightandconstantpressureo nthewire thatisseatedintheterminalatalltimes.(don otletgoofthe wire.)besuretoholdthewireandterminalinpl aceuntiltheterminalisfullycrimped.seefigur e2. terminal pre stripped wire locator figure1 wirestop blades
handcrimptoolfor1.50mm(.591")pitch,mx150 ? bladecrimpterminals docno:ats638112400 releasedate:012103 uncontrolledcopy page3of5 revision:d revisiondate:092909 5. closethetooluntiltheratchetreleases. 6. liftthewirestopbladesup. 7. carefullyremovethecrimpedterminal. note :tomaintainagoodbrushcontrolandaconsisten tbellmouththecrimpinginstructionsmustbe followed. maintenance itisrecommendedthateachoperatorofthetoolbe madeawareof,andresponsiblefor,thefollowing maintenancesteps: 1. removedust,moisture,andothercontaminants withacleanbrush,orsoft,lintfreecloth. 2. donotuseanyabrasivematerialsthatcould damagethetool. 3. makecertainallpins;pivotpointsandbearing surfacesareprotectedwithathincoatofhigh qualitymachineoil.donotoilexcessively. 4. whentoolisnotinuse,keepthehandles closedtopreventobjectsfrombecominglodged inthecrimpingdies,andstorethetoolina clean,dryarea. miscrimpsorjams (seefigure3) shouldthistooleverbecomestuckorjammedinap artiallyclosedposition, donot forcethehandlesopenor closed. thetoolwillopeneasilybypushingtheratchet releaselever. warranty thistoolisforelectricalterminalcrimpingpurpo sesonly.thistoolismadeofthebestqualityma terials.allvital componentsarelonglifetested.alltoolsarewar rantedtobefreeofmanufacturingdefectsforape riodof30 days.shouldsuchadefectoccur,wewillrepairo rexchangethetoolfreeofcharge.thisrepairor exchangewill notbeapplicabletoaltered,misused,ordamagedt ools.thistoolisdesignedforhanduseonly.an yclamping, fixturing,oruseofhandleextensionsvoidsthisw arranty. caution :molexcrimpspecificationsarevalidonlywhenu sedwithmolexterminalsandtooling. conductor punch wire locator terminal insulation punch insulation anvil conductor anvil wirestop blades figure2 retainer spacer
handcrimptoolfor1.50mm(.591")pitch,mx150 ? bladecrimpterminals docno:ats638112400 releasedate:012103 uncontrolledcopy page4of5 revision:d revisiondate:092909 notes: 1. thistoolshouldonlybeusedfortheterminalsand wiregaugesspecifiedonthissheet. 2. thistoolisnotadjustableforcrimpheight,howev ercrimpforceisadjustable(seeinstructionsabov e). variationsintools,terminals,wirestrandingand insulationtypesmayaffectcrimpheight. 3. thistoolisintendedforstandardconductorsizes. itmaynotgiveagoodinsulationcrimpsupportf orall insulationsizes. 4. molexdoesnotrepairhandtools(seewarrantyabov e).thereplacementpartslistedaretheonlypart s availableforrepair.ifthehandlesorcrimptool ingisdamagedorworn,anewtoolmustbepurchase d. 5. pullforceshouldbeusedasthefinalcriteriafor anacceptablecrimp.pullforceismeasuredwith no influencefromtheinsulationcrimp.theinsulatio nshouldbestrippedlong(1/2in.),sotheinsulat iongrips ontheterminaldonotgripthewireinsulationor theconductor.refertomolexqualitycrimping handbook638000029foradditionalinformationonc rimpingandcrimptesting. 6. molexdoesnotcertifycrimphandtools. 7. handheldcrimpingtoolsareintendedforlowvolum e,prototyping,orrepairrequirementsonly. caution: repetitiveuseofthistoolshouldbeavoided.
handcrimptoolfor1.50mm(.591")pitch,mx150 ? bladecrimpterminals docno:ats638112400 releasedate:012103 uncontrolledcopy page5of5 revision:d revisiondate:092909 ratchet releaselever handle spring crimping spring(2) locator 2 bel 1 3 figure3 m4x12mm longbhcs partslist itemnumber ordernumber description quantity 1 636000520 crimpingspring 2 2 638112475 locator 1 3 636000525 handlespring 1 americasheadquarters lisle,illinois60532u.s.a. 180078molex amerinfo@molex.com fareastnorthheadquarters yamato,kanagawa,japan 81462652324 feninfo@molex.com fareastsouthheadquarters jurong,singapore 6562686868 fesinfo@molex.com europeanheadquarters munich,germany 49894130920 eurinfo@molex.com corporateheadquarters 2222wellingtonct. lisle,il60532u.s.a. 6309694550 fax:6309691352 visitourwebsiteathttp://www.molex.com
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